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LJBZ2035 Vertical Automatic Insulating Glass 2.5m Double Channel Inflated Production Line

LIJIANG Glass LJBZ2035 Vertical Automatic Insulating Glass 2.5m Double Channel Inflated Production Line adopts the automatic gas filling which could set gas value and display the processing of filling online with high gas concentration, and also adopts the option function which could automatically accurate positioning for 3 or 4 side step insulating glass. The equipment will be your first pick applicable to produce triple insulating glass and shaped insulating glass.

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LJBZ2025 Automatic Vertical Insulating Glass Production Line 

Details Display

The whole insulating glass production line usually includes 7 parts: 

(from right to left)

  1. The Loading section (with Low-E glass checking)  
  2. The washing and drying section (can washing Low-E glass) 
  3. The conveyor section  
  4. The checking and assembly section  
  5. The conveyor measure, and the sensor section 
  6. The press part with gas filling  
  7. The unloading section.

LJBZ2025 Automatic Vertical Insulating Glass Production Line 

The second part: the washing and drying section.

In this glass washing and drying section, there are three pairs of soft brushes and four pairs of water spray for washing and drying glass. The air knife is float designed, which part always keeps the right and suitable distance between the glass and air knife in the press and design section. ( Entirely as same as the LISEC ) 
Figure 1 The three pairs of soft brushes in this glass washing section
The transfer wheel from this section: The front and back transfer wheel is all-direction moved, all actively transferred. Whatever the glass size is big or small, it always guarantees the glass pass through smoothly. ( Entirely as same as the LISEC ) 

Figure 2 The transfer wheel from this glass washing section

The axle and bearing of brushes adopt all stainless steel, which could keep the machine can washing stabilized and using for a long time. The whole drying machine uses a sound insulation design, which could reduce noise pollution effectively.

Figure 3 Adopt all stainless steel of the whole glass washing section

The 6th parts: the pressing and gas filling section.

In this section, it could adopts online input the suitable gas proportion value, all the data could showed off on the touch screen, and during the gas filling processing, the touch screen can show off the whole gas filing process visually. However, how to show off the percentage of the argon gas filling on the touch screen online, is the importance technology on insulating glass producing. 

LIJIANG Glass, which is the first and the only one manufactory, could master this technology very well from China. There is no doubt that it could be very useful for customers, when argon gas are filling, it will show off the whole processing on the screen. When it reach the customers setting data, It will alarm and stop immediately. So it not only can save the argon gas, but also can save the processing-time. By the way, the bottom of gas filling is our special structure. (Entirely as same as the structure of LISEC)  

Figure 4 More reinforcement of structural beams on argon-gas filling section

Figure 5 The synchronous belt lifting glass of argon-gas filling section

Figure 6 The matrix-type plate pressing section, freely adjustable

Whole press and gas filling section are divided into five parts (per 750mm), when the small size glass (less than 750mm) pass through the pressing and gas filling section, only one part could work. When the difference size glass, which glass is more than 750mm but less than 1500mm, pass through the pressing and gas filling section, it will two parts work, no need the whole press and gas filling section work, to saving more the argon gas.

Figure 7 The inflatable and plate pressure effect

Benefits & Advantages

  • Adopt SIEMENS control system, keep stable performance PLC control system, touch screen interface 
  • Automatically adjust the depth of sealant with digital display 
  • Using servo to control system, modular function, superposition function 
  • Applicable to produce stepped IG, triple IG and shaped IG 
  • Two pieces of IGU can be made and filled with argon gas in one time (Optional) 
  • Min & Max glass sizes can be optional European design concept, simple and smart operation; the world-famous brand of core components, ensure stable operation and long service life; It is designed for processing high quality glass, such as reflective glass, Low-E glass, reflective glass and tempered glass; Large glass processing size, various models and customization available; Large production capacity, output 1,000pcs in working days; It can be used for two-layer, three-layer, pad and glass with irregular shape; Automatic air gas filling during the glass paper assembly process.


The coating inspection

To Avoid the Low-E glass put inverse side and Leave wheel marks or scratch Low-E glass coating, LIJIANG Glass uses coating inspection -metal film conductive. (others suppliers from China, usually use the photoelectric detection, and it's actually little hard to recognize for higher transparent)

Figure 8 The automatic Low-E glass coating inspection

The pressing case uses the high precision servo motor.

The servo motor could be accurately calculated the thickness of the Insulated glass and aluminum spacer. Compared with traditional hydraulic station. And also, it could guarantee the precise working pressure and protect the glass from damage, at the same time increasing the working speed.

Figure 9 The Siemens high-precision servo motor

Air floating technology - Optional

The front and back transfer wheel are all moved, all actively transferred. It can guarantee the big and thick glass pass through smoothly. The equipment adopts the new air – floating technology uses air to support glass and transfer glass. When glass is washed clearly from the washing machine, using air to transport the glass, it won't be contaminated. Ensure that the produced insulating glass is of the highest quality.

Figure 10 The air-floating technology

The first one to use adjustable points to ensure that the platen will never deform.

The whole equipment adopts CNC technology into the pressing board. It was designed the adjustable points inside the pressing board to keep the backplate straight all the time. In China, except LIJIANG, no more others suppliers could guarantee that the pressing board will remain vertical andstraight all the time after used over 10 or 20 years. 

Figure 11 The intelligent control panel

It uses six soft (Low-E Glass) brushes with the 0.1mm diameter only.

It has 6 brushes which are all soft brush, could wash and dry more difference types and sizes ofr Low-E glass, flat glass, tempered glass and so on. It has a diameter of less than 0.1mm bristles, never damage glass, especially for Low-E glass washing.



The whole washing machine all uses 304 stainless steel materials

The whole washing and drying section adopt 304 stainless steel materials, including the plate and interior spare parts. The thickness plate can up to 4mm and the interior plate can be 8mm.The equipment performance is better and service life is much longer than other suplliers.


Main Technical Parameter

Item.

Spec.

Max.glass size:

2500*3500mm

Min.glass size

300*500mm

Glass thickness

3-12mmp

Insulating glass thickness

40mm

Glass washing speed

2-10m/min

Glass conveyor speed

45m/min

Washing brushes

3 pairs

Water supply

Water consumption:0.5t/h conductivity：≤50μs/cm

Air supply

Flow: 0.8m³/min

Air pressure

≥0.8MPa

Dimension

18500*3500*3600mm


Name

Brand

Servo motor

Germany Simens

Servo driver

Germany Simens

Servo motor

Germany Simens

Servo motor

Germany Simens

PLC

Germany Simens

Low voltage component

Germany Simens

Frequency converter

Germany Simens

Switching power supply

Taiwan MW

Optoelectronic switch

Korea Autonics

Pneumatic component

Taiwan Airtac

Pneumatic component

Taiwan Airtac

Touch screen

Taiwan Wenview

Travel switch

Taiwan (TEND)

Relay

Japan Omron

Button and indicator light

French Schneider


Services 

Pre-Sales Service

1. Free inquiry and consulting support.

2. Free sample-making support.

3. Manufacturing process inspection.

4. Free quotation.

5. Troubleshooting. 


After-Sales Service

1. Offering the specifications for the entry-level glass deep-processing machine with 1 years warranty.

2. English software, user manual, and engineer guide.

3. 7/24 technical support by email or call, if you have any problems, we will help you to solve them within 12 hours.

4. During the warranty period, if any part is broken, we will provide it for free.

5. Free remote service and support, if it is necessary, our engineer will come to your country for training.

6. 7 working days to produce the machine, in the meanwhile, we will report the production process in time. 


FAQs 

1. Is it easy to operate for a beginner?

We provide an English manual or live video guide that will show how to set up and use the machine. Whether you are a beginner or an expert, you can quickly learn to operate. If you still have any problems, please contact us directly via calling or mailing. 

2. How to choose the right entry-level glass deep-processing machine?

Yes, to give you a suitable entry-level insulating glass producing machine, please tell me the max working area, materials for processing, and the thickness for the materials to be cut. Then an affordable glass deep-processing machine will be recommended to fit your requirements. 

3. If the glass deep-processing machine have any problem after I ordered it, what could I do?

3.1. Free parts will be sent to you in the warranty period if the machine has any problem.

3.2. Free after-sales service life for the machine, please feel free to contact us if you have any problems.

3.3. We will offer 7/24 free service and support by phone, WhatsApp, skype, and mail. 

4. What about quality control? 

The whole production procedure will be under regular inspection and strict quality control. The complete machine will be tested to make sure it can work very well before being out of the factory. The testing video and pictures will be available before delivery. 

5. What about the MOQ?

Our MOQ is 1 set glass deep-processing machine. We could send the glass deep-processing machine to your country port directly, please tell us your port name. There will be the best shipping freight and machine price for you. 

6. What about the payment terms?

6.1. 30% by T/T in advance, 70% by T/T before shipping.

6.2. L/C is acceptable, if the amount is big, please issue the draft for our confirmation at first. 

7. What about the delivery terms?

We will arrange the delivery on the terms we both agreed upon after the confirmation by the buyer. For standard machines, it would be 7-10 days. For special ordered machines, it would be 15 to 30 days depending on the factory arrangement. 

8. What about the packing?

Waterproof plastic film package with foam protection in each corner. Plywood case package with steel belt. It saves space as much as possible for container loading. 

9. What about the documents after shipment?

After shipment, we will send original documents to you by DHL which include the packing list, commercial invoice, bill of landing, and other certificates as required by clients. 


International Shipping Around the World 

All the glass deep-processing machines can be shipped worldwide by sea, by air, or by international express logistics via DHL, FEDEX, UPS. You are welcome to get a free quotation by filling up the form with your name, email, detailed address, product, and requirements, we will shortly contact you with the full information including the most suitable delivery method (fast, secure, discreet) and freight.

Dimension(L*W*H)
19500mm*3500mm*3200mm
Total gas consumption
1200 L/min
Conveyer roll height
520mm
Max. working speed
45 m/min
Max. Insulating glass thickness
60mm
Max. glass size
2000mm*2500mm
Min. glass size
280mm*450mm
Glass thickness
3-15mm
Glass washing speed
2-10m/min
Glass conveyor speed
45m/min
Washing brushes
3 pairs of soft brushes with 0.1mm hair
Water supply
Water consumption:0.5t/h conductivity：40μs/cm
Air pressure
≥0.8MPa
Air supply
Flow: 0.8m/min
Total power
3P 380V 50HZ 39.5Kw
Weight
6500Kgs
LIJIANG Glass adopts the front and rear squeeze wheel drive, the front and rear wheels are powered, and glass of any size and thickness can pass through smoothly; like the drying section of the insulating glass production line of other manufacturers, some use supporting rollers, and some The rear wheel is used as the driving wheel, and the front wheel is used as the driven wheel. These methods are easy to turn over when processing small-size glass, and easy to move when processing large-size glass, which affects the processing efficiency.
LIJIANG Glass uses a round-head Low-E Glass coating detection probe instead of a needle-type detection probe, which will not pierce the glass; it also does not use the photoelectric detection probe commonly used by other manufacturers. The disadvantage of photoelectric detection is that it encounters some high-transparency Low-E glass is easy to detect the coating.
In the third section, one piece of 2.5-meter glass can be parked at the same time, and two pieces of 2-meter glass can be parked at the same time.
The glue depth of the aluminum frame installation of the upper frame section can be adjusted through the digital handle, which is simple and intuitive.
The fifth section, which could called the Flat Press Loading Section, measures the thickness of the glass and aluminum frame, mainly to provide accurate data for the sixth section of inflation and pressing, because the inflatable beam and the pressing section need servo motors to control the pressing distance, and the glass of the same specification does not need Measure glass thickness and aluminum frame thickness each time.
What structure is used by other manufacturers, and what are the advantages?

The inflatable beam and the conveyor belt in the pressure section of the LIJIANG Glass inflatable plate adopt an integrated synchronous belt structure. This method has better sealing performance, and the insulating glass is not easy to leak during the process of inflating and assembling; other manufacturers use a separate structure for the transmission wheel and the inflating beam. In this way, the bottom is prone to air leakage during the inflating and closing process.
The air hole in the pressure section of the LIJIANG Glass inflatable plate adopts the method of direct blowing air into the inside of the two pieces of glass, the air intake speed is faster, and the inflating effect is better when processing large-format glass; compared with other manufacturers, the air intake is reflected to the aluminum bar In the way of filling the inside of the two pieces of glass, the air intake speed is relatively slow. When processing large-format glass, the wide aluminum strip will block the flow of gas, and the gas filling concentration is difficult to reach the standard.
The plate pressing plate surface of the LIJIANG Glass inflatable plate pressing section can be adjusted individually, divided into 74 points for adjustment.

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