User Manual
All types of insulating glass machines for beginners&professionals.
Pick your first insulated glass machines for automation factory glass industry manufacturing.
Tempered insulating glass is a glass product that uses an aluminum frame or extruder strip injected with desiccant to separate the glass between two or more pieces of tempered glass, and is sealed on all sides by sealing to keep argon-gas filling in the middle cavity at all times.
- Principle of tempered homogenization treatment
- Process of tempered homogenization treatment
1. Heating stage
The heating stage starts at the ambient temperature of all glasses and ends when the surface temperature of the last glass reaches 280℃. The temperature in the furnace may exceed 310℃, but the temperature of the glass surface cannot exceed 320℃. The time when the glass surface temperature exceeds 300℃ should be shortened as much as possible.
2. Insulation stage
The insulation stage starts when the surface temperature of all glasses reaches 280℃, and the insulation time is at least 2h. During the entire insulation stage, the temperature of the glass surface should be kept within the range of (290±10)℃.
3. Cooling stage
When the glass that finally reaches 280℃ has been kept warm for 2h, the cooling stage begins, during which the glass temperature drops to the ambient temperature. When the temperature in the furnace drops to 70℃, the cooling stage is considered to be terminated.
How to pick the appropriate tempered glass production equipment?
Tempered glass production equipment mainly includes a glass loading and transport equipment, glass cutting machine, glass edge grinding machine, glass washing and drying machine, double-chamber tempering furnace and so on. However, How to pick the appropriate tempered glass production equipment? What kinds of suggestions LIJIANG Glass could offer you, Maybe that is the key-point you got.
Glass Sheet Loading Equipment
Glass Cutting Machine
The cutting bridge is made of rigid and anti-twisting metal and is driven by a servo motor through a precise transmission device. The movements of the cutting head include X/Y/Z and head rotation. The height and pressure of the cutting head should be automatically adjusted according to the glass situation, and the cutting oil is automatically injected into the cutting wheel.
The film removal head and the cutting head share a bridge frame. The film removal wheel is driven by a motor and has a film removal and dust removal device. The height of the film removal wheel can be automatically adjusted according to the size of the grinding wheel and the thickness of the glass, and the film removal pressure can be automatically adjusted. The cutting machine can automatically detect the original size and thickness of the glass and accurately identify its position.
Glass Edge Grinding Machine
Glass Washing and Drying Machine
1. Conveying system
The conveying system adopts rubber roller conveying.
2. Inlet segment
The inlet segment is an independent frame with a pre-rinsing part on it, protective covers on both sides of the inlet segment (the protective covers are carbon steel protective covers, painted), and a water accumulation tray on the inlet segment to ensure that the rubber roller at the inlet end is immersed in water for 10 mm to achieve the self-cleaning effect of the rubber roller.
3. Washing segment
The cleaning segment has four sets of brushes, and the water sprayed from the nozzle can form a fan shape. The cleaning part includes the pre-rinsing part, which uses a water pipe with a flat nozzle.
4. Air-drying segment
The air-drying segment has three pairs of air knives, each pair of air knives has upper and lower air knives, and the air knives are made of stainless steel. The height of each air knife can be adjusted manually separately, and there are steel plates and sound insulation cotton inside the air-drying segment for sound insulation.
5. Outlet segment
The outlet segment is an independent frame with three sets of inspection lights on it, and protective covers on both sides of the outlet segment, which are carbon steel protective covers, painted.
6. Wind system
The fan is installed in a soundproof box, and the soundproof box is surrounded by soundproof cotton and porous plates, which can achieve the effect of sound insulation. The soundproof cotton is protected by porous plates to prevent dust from contaminating the fan.
7. Water system
The water tank is installed under the shelf, and a water tank in the pre-rinsing part can use clean tap water. The cleaning section is equipped with an integral water tank with casters and handles, which can be freely dragged out for cleaning.
8. Electrical control system
The electrical control system includes a control cabinet installed near the outlet of the equipment.
Double-chamber Tempering Glass Furnace
① The glass is evenly arranged in the upper section;
② It is sent to the heating furnace for uniform heating, and then sent to the wind grid section for rapid cooling after heating to complete the tempering;
③ It is transported to the lower section and the lower piece is packed manually. The double-chamber tempering furnace is mainly composed of a film-placing table, a preheating furnace, a heating furnace, a cooling device, a film-unloading table, a wind duct system, and an electrical control system.
1. Sheet placement table
The original glass is placed on the sheet placement table in a certain way. After pressing the start button, the roller starts to move forward with the glass. After triggering the photoelectric switch near the transition roller, the roller stops rotating and the glass waits for the next command here.
2. Preheating furnace
The preheating furnace adopts upper forced pure convection technology. When the glass enters the preheating furnace, the door of the preheating furnace is opened, and the sheet placement table conveying roller and the ceramic roller in the preheating furnace rotate synchronously to send the glass into the preheating furnace. Then, the preheating furnace closes the furnace door. The glass is driven by the roller in the preheating furnace and reciprocates within the set range. The glass is heated quickly and evenly, and the heating quality is better than other methods. At the same time, it can ensure that the ceramic roller does not bend or deform, extending the service life of the preheating furnace.
3. Heating furnace
The performance and configuration of the heating furnace are the same as those of the preheating furnace, that is, the upper forced pure convection technology.
4. Cooling device
The cooling device is composed of a cooling air grille and a conveying roller.
5. Lower sheet table
The lower sheet table is a horizontal roller section with heat-resistant imitation rope wrapped on the surface.
6. Air duct system
The air duct system is mainly composed of fans, air supply pipes, and air collecting boxes.
7. Electrical control system
The electrical control system mainly includes the host computer, PLC system, variable frequency drive system, fan inverter system, and heating control system.
Automatic Glass Processing Machine for Your Pick
LIJIANG Glass is a leading manufacturer of high-quality glass processing machines. With years of experience in the industry, LIJIANG Glass is committed to delivering glass processing technology and innovative solutions to its customers. Whether you need to glass loading, cutting, washing, termpering, insulating or intelligent sorting , LIJIANG Glass has a machine that can handle the job. In addition to its top-of-the-line machines, the enterprise offers exceptional customer support and service.
Automatic Glass Cutting Line with Loading Table
Glass cutting machine refers to a processing machine dedicated to glass processing and blanking. The glass cutting machine includes an air-floating sheet feeding table, a double-bridge overpass cutting table, and a manual breaking table arranged end-to-end.
Automatic Glass Edge Polishing and Grinding Machine
Glass edge grinding machines mainly use grinding head motors and grinding wheels to grind and polish glass. Ordinary single-sided/double-sided edge grinding machines can achieve rough grinding, fine grinding, and polishing at one time.
Automatic Glass Washing and Drying Machine
Glass washing and drying machine is mainly composed of transmission system, brushing, wind-knife washing, pure water rinsing, cold and hot air drying, electronic control system and so on.
Automatic Glass Tempering Production Line / Toughened Glass Furnace
The Glass Tempering Furnace Equipment can process the float glass, coated glass, patterned glass, and various original glass sheets; it adopts the matrix heating method and intelligent temperature and power adjustment control in the furnace; the glass can be continuously fed into the furnace and continuously blown and tempered.
Automatic Insulating Glass Production Line
The insulating glass production line is a type of glass processing equipment. It is mainly used to process and make insulating glass. It mainly goes through washing, drying, spacer frames producing, filling desiccant, first sealing (coating with butyl extruder), inspection, plate pressing, second sealing (polysulfide extruder or silicone extruder), unloading and other processes.
Glass Loading Lifter Equipment / Suction Cup Crane
The working principle of the vacuum glass suction cup crane mainly relies on vacuum technology. It is adsorbed on the glass surface through a suction cup, and then uses equipment such as a vacuum pump to extract the air in the suction cup to form a negative pressure, thereby generating adsorption force and firmly sucking the glass. Subsequently, by operating the control equipment, actions such as lifting, lowering, and moving the glass can be realized.
Electrical Glass Suction Cup Car / Glass Install Manipulator
This electrical glass suction cup car uses imported suction cups and three-layer sealing rings, which have good sealing performance and soft texture. Dual system control, imported air pressure gauge, air pressure pump imported from Europe, stable quality and high performance. Easily handle lifting, moving and rotating with the vacuum suction cup and powerful drive system. It's suitable for smooth surfaces such as glass plates.
Intelligent Glass Storage Cages and Sorting System
This Intelligent Glass Storage and Sorting System can be connected to most ERP software on the market. It can be used offline with automatic loading and unloading of glasses, or it can be connected to an insulating glass sealing robot line to form an automated connection. The equipment can automatically detect the glass size or directly read 2D code identifies the size of the glass, and can be paired and sorted according to the size.
How to produce the insulating glass units by Automatic Solution
1. Bending of aluminum spacers: First, cut and bend the aluminum spacers into a shape of appropriate size according to the glass processing size requirements. This step is usually completed by automated bending equipment to improve production efficiency and reduce manual errors. At the same time, laser coding can be performed according to the OA work order system to identify the model.
2. Filling of aluminum spacers: After the aluminum spacers are bent, the aluminum spacers are filled with adsorbents. Generally, a 3A molecular sieve is used as the adsorbent for filling.
3. Low-E film layer detection: The film layer is detected through the Low-E Glass photoelectric detection switch in the feeding section to effectively prevent the Low-E Glass from being placed upside down.
4. Washing and Drying: The cut glass blocks will go through the cleaning process to remove dirt, grease, and other impurities on the surface to ensure that the next process can proceed smoothly. Glass washing usually uses an efficient washing and drying machine, which can complete the cleaning of large quantities of glass in a shorter time.
5. Inspection: The washed glass blocks need to undergo strict quality inspection to ensure that they meet the standards and requirements. The inspection process is usually carried out by manual visual observation, which can detect the flatness, thickness, surface defects, and whether the glass is clean.
6. Assembly: The glass blocks that have passed the inspection will be sent to the insulating glass plate pressing segment for assembly. The insulating glass machine will automatically place two or more pieces of glass at the required interval and inflate them.
7. Sealing: The assembled glass undergoes a sealing process to ensure that the gas or air in the insulated layer does not leak. Sealing generally uses high-efficiency sealants, such as hot melt sealant or structural sealant, and fully automatic sealing lines for sealant application.
8. Inspection: Finally, the insulating glass is inspected again to ensure that the quality and performance meet the requirements. For example, glass appearance inspection, sealing test, thermal performance test, etc. can be carried out.
Know More
- Assemble the Aluminum Spacer Strips
- Apply the Butyl Extruder Coating
- Check Frame Sealing and Glass Plate Pressing
- Automatic Sealing
Difference Types of Insulating Glass Units Could Produce
Automatic Insulating Glass Processing Solution
In case you are looking for a trusted manufacturer & brand to purchase your next automatic insulating glass processing solution at an affordable prices & high-quality components, LIJIANG Glass can be an excellent place to rely your trust on, and meet the above insulating glass produce requirements.
The LIJIANG Glass intelligent glass storage and sorting system can be connected to most ERP software on the market. It can be used offline with automatic loading and unloading of films, or it can be connected to a insulating glass production line to form an automated connection. The equipment can automatically detect the glass size or directly read the code identifies the size of the glass and can be paired and sorted according to the size. It can pair and distinguish double glass, triple glass, quadruple glass, laminated glass, Low-E glass, frosted glass, coated glass, and other glasses. It can be divided into pieces according to customers. It can be divided into pieces according to the process card, and the process card can be printed after the pieces are placed.
Know More DetailsThe LIJIANG Glass insulating glass double-filling and double-plate pressing production line, which includes a feeding section, a washing and drying section, a washing and discharging section, a storage section, an inspection and framing section, a flat pressing feeding section, an inflatable plate pressing section and a flat pressing discharging section. The inflatable plate pressing section includes a front moving plate, a rear fixed plate, left and right sealing plates, a conveyor belt and an inflating mechanism. The inflatable plate pressing section can inflate and press two pieces of glass less than 3 meters in length at the same time as needed, or press an extra large plate of glass.
Know More DetailsThe butyl extruder coating machine for insulating glass manufactured by LIJIANG Glass can quickly adjust the distance between the two coated heads to adapt to different specifications of aluminum spacer strips. It includes a frame and two independent sealant systems. Each sealant system includes a sealant extrusion cylinder and the sealant head is fixed relative to the sealant extrusion cylinder. The two sealant heads are juxtaposed with a certain distance to receive the aluminum spacer and apply butyl extruder coating on it. The frame is provided with a place for one of the coating systems to move The guide rail is used to adjust the distance between the two coated heads, and there is also a moving device that drives the coating system to move along the guide rail.
Know More DetailsGiven the large number of coated glasses such as Low-E coated glass and solar control film used in the current insulating glass processing market, various films must be removed around the butyl-coated glass, otherwise the service life of the insulating glass will be affected. Generally speaking, mechanical removal of glass surface film is the first choice. The recommended parameters for the film removal wheel of LIJIANG Glass Automatic Low-E Glass Film Removal Delecting Machine are air pressure 0.8MPa ~ 1.2MPa, rotation speed 1800 ~ 1900 r/min;The grinding wheel is made of emery or stainless steel wire below 0.15mu (100 mesh). No traces remain on the surface after film removal. The development direction is to set up grinding wheels according to different film systems.
Know More DetailsThe LIJIANG Glass Insulating Glass Sealing Robot Line adopts a large touch screen human-machine interface control system to realize automatic positioning of aluminum partition frames, automatic lifting and lowering of pressing, conveying, sealant coating, automatic timing heating and other functions. The equipment adopts advanced gas-liquid boosting technology to make the system pressure more stable and energy-saving. The system is equipped with an alarm system for running out of sealing, and a dual-group and dual-sealing supply configuration. Production will not be delayed during sealant replacement. The sealing head is adjustable within the range of 6-20mm and can be fine-tuned up and down.
Know More DetailsThe LIJIANG Glass high-precision insulating glass aluminum strips bending machine includes a transmission mechanism and a bending mechanism. The transmission mechanism includes a driving wheel, two fixed wheels and two transmission chains; the two fixed wheels are uploaded in the horizontal direction through a transmission chain dynamically connected; the driving wheel is drivingly connected to one of the fixed wheels through another transmission chain; the bending mechanism includes a rotatable pressure wheel and a height adjustment device; the pressure wheel and the two fixed wheels are located on the same vertical plane, and Located above the middle of the two fixed wheels; the height adjustment device is installed above the pressure wheel and adopts a screw structure to adjust the height of the pressure wheel with high precision.
Know More DetailsThe LIJIANG Glass insulating glass molecular sieve filling machine has a support frame fixedly installed in the middle of one side of the main body. A filling gun is fixed symmetrically above the support frame. A fixed seat is welded to the top and middle of the support frame. A fixed base is fixedly installed in the middle of the front end of the fixed base. The fixing frame has fixing slots in the middle of both sides of the fixing frame. An L-shaped push rod is movable inside the fixing slot. A movable pressure plate is installed on one side of the outer surface of the L-shaped push rod. This equipment prevents the filling gun from pushing the aluminum spacer up and down during filling, improves the overall stability of the aluminum spacer during filling, and thereby improves the overall filling efficiency of the aluminum spacer.
Know More DetailsThis LIJIANG Glass rotating sealant sealing table adopts forward and reverse rotation structure and can be operated freely. The whole equipment is made of welded square tubes with high strength and not easy to deform.The lifting, lowering and rotating foot valves are individually self-locking controlled to reduce misoperation. Insulating glass with different specifications can be operated flexibly and conveniently.
Know More DetailsThe main pump of the LIJIANG Glass manual two-component sealant applicator equipment is driven smoothly by the hydraulic system; the fully enclosed curing agent sealant path system prevents the curing agent from contacting with air and solidifying; the two-component proportioning structure is steplessly adjusted to meet accurate proportioning requirements; it adopts Internationally popular static reciprocating mixer, mixing more evenly.
Know More DetailsThe LIJAING Glass insulating glass sealant gun freezer includes a box shell, a low-temperature insulation tank, a high-temperature insulation tank, a compressor, and a fan installed on the shell wall. The insulation tank is connected to the compressor through a pipeline, and the top of the shell is equipped with Has a lid to ensure long-term temperature stability of the sealant gun.
The LIJIANG Glass insulating glass inert gas inflator equipment is used to inject inert gas inside the insulating glass to improve the heat insulation, sealing, sound insulation, energy saving and other properties of the insulating glass. It uses a gas purity analyzer imported from the United States and a gas sensor imported from Japan to ensure the stability of the inflator. The humanized appearance design makes the equipment beautiful and easy to operate. It is currently the most advanced insulating glass inflatable equipment.
Know More DetailsThis equipment is the link between the insulating glass butyl extruder coating machine and the insulating glass production line. The LIJIANG Glass LJSK02 Insulating Glass Aluminum Frame Hanging Conveyor Equipment is a special equipment for after storing and conveying the aluminum frame coated with sealant by the butyl extruder coating machine during the insulating glass production process.
Know More Details10 years?...
- The professional market analysis should be the first step.
- A feasibility report should be done with the labor cost, material cost, factory cost and consumptions, productivity, etc.
- Accurate company management structure and system design.
- Professional machinery plan and software setup.
- All the targets can be achieved, tracked, and monitored accurately if the above jobs are professionally done …
The louver is completely sealed inside the insulated glass louver, and the lifting and turning of the louver are controlled by the magnetic force outside the glass or a remote control. The structure is reasonable and simple, and the operation is convenient, which saves space and inconvenience, and completes the thermal insulation of the insulated glass and the sunshade of the louver. It can easily adjust the indoor light environment and is suitable for various energy-saving building exterior doors and windows. It meets our energy-saving and environmental protection requirements, and is also very fashionable and beautiful. The insulated glass louver glass mainly controls the loss of indoor heat energy to the outside by reducing heat energy and convection, and completes its insulation function with a lower heat transfer coefficient.
LIJIANG Glass Automatic Insulated Glass Louver Curtain machine is a new generation of products designed specifically for processing aluminum louvers. It is controlled by CNC technology. The length, hole spacing, and number of punching holes are input through the touch screen. It automatically completes functions such as arc pressing, punching, cutting, counting, and ladder threading, with a high degree of automation. There are 12.5, 15, 16, 25 and other specifications to choose from. It is the main equipment for producing louvers, hollow louver glass and louver partitions.
Features & Advantages:
- It can automatically feed, press arcs, punch holes, cut, and discharge materials according to parameters such as the length, number of holes, and hole spacing of the curtain piece, and has alarm and shutdown protection functions.
- It has the function of automatically threading the ladder rope, saving labor.
- PLC control, touch screen setting, easy adjustment, high precision.
Technical Parameters:
- Machine power: 1.5kw 220v 50hz
- Applicable curtain width: 12.5mm, 15mm, 16mm, 25mm
- Overall size: 3800mm*500mm*1400mm
- Weight: 300kgs
