Automatic Horizontal Glass Four-edge Straight Seaming and Arris Grinding Machine
LIJIANG Glass automatic glass seaming machine with opional arris grinding + base cutting face grinding function, could suitable for integrated automatic processing of insulated glass fluting and Low-E Glass film removal delecting.
- Vendor: LIJIANG Glass
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LIJIANG Glass LJZM4025 automatic glass seaming machine
Equipment Overview
LIJIANG Glass fully-automatic horizontal four-edge straight-line glass edging machine is a professional processing machine for chamfering rectangular original glass. It is suitable for processing insulating glass for buildings, doors and windows, as well as white glass and Low-E glass with complex and single specifications. It has the overall characteristics of high processing precision, high efficiency and high mechanical configuration. It adopts the latest technology of "energy saving, low carbon, high efficiency and automation". Environmentally friendly design concept, using human-machine interface operation, automatic recognition of glass size; and glass of different specifications and thicknesses can be loaded continuously without manual adjustment and waiting. Belt-type vacuum suction is used to transport and fix the glass and then process edge grinding and film removal. Effectively avoid glass scratches and surface indentations, improve glass processing speed and reduce processing costs.
Figure 1 Fully-automatic horizontal four-edge straight-line glass edging + washing machine 1
The fully automatic horizontal glass four-sided linear edging machine is divided into three parts: the film entry table, the edge grinding frame, and the film discharge table. The film entry table and film exit table are used in conjunction with the edge grinding frame to grind glass. The edge grinding stand has 2 sets of grinding heads. Each group of grinding heads has two grinding wheels. The edge grinding process is simple. First, grind the head of the glass, then rotate the grinding head 90 degrees, and use the grinding wheel on the side to grind both sides of the glass. After that, the grinding head rotates 90 degrees again to grind the tail of the glass. , complete the entire edge grinding process. After grinding, the rotation returns to zero and waits for the next piece of glass to be ground. The craftsmanship is smooth and natural, and the fit is tight. It compresses the edge grinding time to the maximum extent and greatly increases the speed of glass edge grinding.
Features & Advantages
It adopts PLC to control manual interface operation and a twelve-axis servo motor control system. It can select three working modes with different functions (including chamfering, edge grinding, and film removal). The edge and corner processing speed reaches 25 meters/min. When chamfering and grinding the bottom edge at the same time, the processing speed is 20 meters/minute. It can automatically identify the glass size efficiently without manually inputting the glass size. Glasses of different specifications can be loaded continuously and the work efficiency is high. It is an efficient, energy-saving, and automated grinding machine. Edge processing equipment, specific energy-saving aspects include electricity cost, water cost, grinding wheel cost, human resource cost, and space-saving. It can be combined with cutting lines, automatic loading and unloading tables, cleaning machines, tempering furnaces, and other equipment to form a fully automatic system. The glass processing unit is the most powerful supporting equipment for edge grinding processing of building insulating glass, curtain wall glass, door and window glass, laminated glass, and other categories.
Equipment parameter
| Item. | Parameter |
| Maximum processing size | 4000mm*2500mm |
| Minimum processing size | 650mm*350mm |
| Glass thickness | 3~12mm |
| Edge width | 0.5~2mm |
| Processing speed | 15~35m/min |
| Pneumatic working pressure | 0.8Mpa |
| Grinding heads | 4pcs |
| Workbench height | 930±30mm |
| Overall dimensions | 6920mm*4600mm*2200mm |
| Power | 20Kw |
| Weight | 5200kg |
| Configuration | |
| Item. | Spec. |
Main machine frame | Strong welding annealing steel, no deformation. |
Grinding wheels motor | Triple-phase asynchronous motor |
| Linear rail | Taiwan Hiwin |
| Pneumatic elements | Taiwan Airtac |
| Photoelectric switch | Omron(UL) |
| HMI | Beijing kunluntongtai MCGS 10.1 inch |
| Control system(PLC/CPU) | Omron |
| Servo motor | Siemens(UL) |
| Rotary switch, emergency stop switch | Schneider(UL) |
| Contractor, thermal relay | Schneider(UL) |
| Transformer | Schneider(UL) |
| Low pressure breaker | Schneider(UL) |
| Electrical cabinet breaker | Schneider(UL) |
| Switching power supply | Taiwan Delta |
Arris only | Arris width size range | Grind speed | 1000×1000(pcs/h) | 2000×2000(pcs/h) | 1555×520(psc/h) |
0.8~1mm | 35 | 300 | 180 | 220 | |
1~1.5mm | 30 | 270 | 160 | 180 | |
1.5~2.5mm | 25 | 240 | 100 | 110 | |
Arris + base cutting face | 0.8~1mm arris width+0.5~1mm surface width | 20~25 | 180~200 | 90~100 | 130~150 |
Services
Pre-Sales Service
1. Free inquiry and consulting support.
2. Free sample-making support.
3. Manufacturing process inspection.
4. Free quotation.
5. Troubleshooting.
After-Sales Service
1. Offering the specifications for the entry-level glass deep-processing machine with 1 years warranty.
2. English software, user manual, and engineer guide.
3. 7/24 technical support by email or call, if you have any problems, we will help you to solve them within 12 hours.
4. During the warranty period, if any part is broken, we will provide it for free.
5. Free remote service and support, if it is necessary, our engineer will come to your country for training.
6. 7 working days to produce the machine, in the meanwhile, we will report the production process in time.
FAQs
1. Is it easy to operate for a beginner?
We provide an English manual or live video guide that will show how to set up and use the machine. Whether you are a beginner or an expert, you can quickly learn to operate. If you still have any problems, please contact us directly via calling or mailing.
2. How to choose the right entry-level glass deep-processing machine?
Yes, to give you a suitable entry-level insulating glass producing machine, please tell me the max working area, materials for processing, and the thickness for the materials to be cut. Then an affordable glass deep-processing machine will be recommended to fit your requirements.
3. If the glass deep-processing machine have any problem after I ordered it, what could I do?
3.1. Free parts will be sent to you in the warranty period if the machine has any problem.
3.2. Free after-sales service life for the machine, please feel free to contact us if you have any problems.
3.3. We will offer 7/24 free service and support by phone, WhatsApp, skype, and mail.
4. What about quality control?
The whole production procedure will be under regular inspection and strict quality control. The complete machine will be tested to make sure it can work very well before being out of the factory. The testing video and pictures will be available before delivery.
5. What about the MOQ?
Our MOQ is 1 set glass deep-processing machine. We could send the glass deep-processing machine to your country port directly, please tell us your port name. There will be the best shipping freight and machine price for you.
6. What about the payment terms?
6.1. 30% by T/T in advance, 70% by T/T before shipping.
6.2. L/C is acceptable, if the amount is big, please issue the draft for our confirmation at first.
7. What about the delivery terms?
We will arrange the delivery on the terms we both agreed upon after the confirmation by the buyer. For standard machines, it would be 7-10 days. For special ordered machines, it would be 15 to 30 days depending on the factory arrangement.
8. What about the packing?
Waterproof plastic film package with foam protection in each corner. Plywood case package with steel belt. It saves space as much as possible for container loading.
9. What about the documents after shipment?
After shipment, we will send original documents to you by DHL which include the packing list, commercial invoice, bill of landing, and other certificates as required by clients.
International Shipping Around the World
All the glass deep-processing machines can be shipped worldwide by sea, by air, or by international express logistics via DHL, FEDEX, UPS. You are welcome to get a free quotation by filling up the form with your name, email, detailed address, product, and requirements, we will shortly contact you with the full information including the most suitable delivery method (fast, secure, discreet) and freight.
How to choose the model that suits you among the wide variety of glass edge grinding machines?
To choose an edging machine, you must first understand the types and characteristics of the edging machines. The main types of glass edging machines are as follows:
1. Single-arm special-shaped edge grinding machine (referred to as special-shaped machine or single-arm machine), which can grind straight edges, round edges, duckbill edges, and bevel edges; it can grind round workpieces as well as Oval and special-shaped workpieces. Install a template on the independent suction cup and use a special-shaped machine to grind some irregularly shaped workpieces. Its structure is simple and the manufacturing cost is relatively low, so the price is also relatively cheap. Generally, domestic machines can be purchased for about 20,000 yuan.
2. Linear edge grinding machine. The linear edge grinding machine has three characteristics: first, it has a relatively single purpose and can only grind all kinds of straight edges; second, it can grind continuously and has high production efficiency; third, it can grind larger sizes. of flat glass.
Linear edge grinding machine is the edge grinding machine with the most varieties and specifications among all types of edge grinding machines. According to the different straight edges that can be ground, it can be divided into three types: linear edge grinding machine, linear circle edge grinding machine, and linear bevel edge grinding machine.
3. The template edge grinding machine can accurately position the template and can accurately grind the straight edges, round edges, duckbill edges, bevel edges, etc. of round or special-shaped glass. The glass produced by this edge grinding machine has an accurate shape. Uniform size and high production efficiency. This type of machine is suitable for glass processing that produces a small number of varieties but a large production batch. When purchasing, we must first choose edge grinding machines produced by manufacturers with larger production scales, stable product quality, complete after-sales service systems, and high credibility, because although the edge grinding machines produced by these manufacturers are more expensive than those produced by small factories, It is a bit higher, but the quality and after-sales service are much better than those of small factories, so you can feel more confident when using them. Even if there are some technical problems during use, these manufacturers will help you solve them in time. Generally, it is free during the warranty period, and the cost will be charged appropriately after the warranty period. In addition, it should be noted that if there are many types and quantities of edge grinders to be purchased, it is best to choose ones produced by the same manufacturer. This is because it will be much more convenient for future production, management, maintenance, etc., and because it is purchased in bulk, you can get more discounts on price and service.
4. Internal circular edge grinding machine. The internal circular edge grinding machine is characterized by its simple structure and low price, but its use is relatively single and it is mainly suitable for processing the periphery of circles.
5. The linear double-edge grinding machine is characterized by being able to grind two opposite sides of the glass at the same time. It has good processing accuracy and high production efficiency. It is suitable for large-scale glass edge grinding production. Double-sided grinders can be divided into small, medium, and large types according to the different widths of glass grinding. Those with a maximum grinding width of less than two meters are called medium and small double-sided grinders. Those with a maximum grinding width of two meters or more are called It is called a large double-sided grinding machine, and its grinding heads are equipped with sixteen, twenty, and twenty-two grinding heads, etc. Large-scale double-sided grinding machines are generally computer-controlled have a high degree of automation and are suitable for grinding large-sized flat glass. However, this equipment is relatively expensive.
6. Other imported edge grinding machines. Imported machines have good quality, and high precision, and their production efficiency and service life are much higher than domestic machines. However, imported machines are expensive, generally 3 to 10 times the price of similar domestic machines.
When choosing an edge grinder, you should pay attention to the following matters. When purchasing a machine, make a careful selection. It is best to ask the manufacturer to test-grind several types of glass with different thicknesses and sizes. In addition to observing the quality of the glass after grinding, you should also observe whether there are any abnormalities during the operation of the machine (such as vibration, water leakage, etc.). If any problems are found, the manufacturer must promptly solve them or make changes. When purchasing new equipment, relevant personnel in the factory should be sent to participate in the equipment operation training provided by the glass machinery factory, so that they can operate correctly and maximize the effectiveness of the equipment when used in the future. Sufficient spare parts are available to ensure production. When purchasing a machine, purchase more necessary accessories (such as pressure plates, suction cup glue, waterproof covers, and other vulnerable parts) to eliminate the impact on production caused by insufficient spare parts during the use of the equipment.
