LJLQ-1600 Automatic Vertical Glass Washing and Drying Machine
LJLQ-1600 Automatic Vertical Glass Washing and Drying Machine could wash max glass of 1600mm*2200mm, which machine is suitable for deep processing of small format glass, more large size and less size of flat glass washing could be optional.
- Vendor: LIJIANG Glass
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LJLQ-1600 Automatic Vertical Glass Washing and Drying Machine
LJLQ-1600 Vertical Glass Washing and Drying Machine 1
LJLQ-1600 Vertical Glass Washing and Drying Machine 2
LJLQ-1600 Vertical Glass Washing and Drying Machine 3
LJLQ-1600 Vertical Glass Washing and Drying Machine 4
LJLQ-1600 Vertical Glass Washing and Drying Machine 5
Features and Advantages
1. All bearings are all-steel bearings and rotate flexibly without noise.
2. All conveying shafts are processed by a grinding machine, The accuracy of the shaft is guaranteed, and high-quality bearings are equipped, so the glass moves stably and at high speed.
3. The conveyor wheel is made of polyurethane, which is wear-resistant and low noise.
4. The washing body is made of thickened stainless steel, The parts and screws in contact with water are stainless steel or waterproof aluminum, No rust after long-term use, and Convenient maintenance.
5. The washing machine adopts a whole rubber roller drive, According to the thickness of the washing glass, the spring is used to automatically adjust the distance between the two rubber rollers, 3-12 mm glass can be cleaned.
6. Using a high-quality 1010 nylon wire brush and three sprays, the glass is cleaned quickly, with a speed of 8-12 m per minute.
7. Air knife in drying box, the backrest frame is made of stainless steel, avoid secondary pollution after cleaning.
8. Reasonable air knife angle design, making the glass dry better.
9. Unique circulating air design, Glass air drying system is energy-saving and low noise.
More Equipment Details
The surface of the washing and drying case and water tank is made of double water tank impermeable steel wire drawing board, and the room is cleaned to ensure that the glass is clean. The conveying glue stick adopts acid and alkali resistant full rubber roller, which can automatically adjust the spacing according to different thicknesses of glass. Three pairs of brushes are equipped with high-pressure water sprayers, and all brushes are made of soft high-temperature wires to prevent damage to the surface film of the coated glass. The washing chamber is covered with a plexiglass water baffle, which is easy to disassemble and easy to maintain. When the chassis of the washing section is working, the transmission and washing of the glass can be directly seen through the glass.
During the washing function, the water is pumped out from the water tank by two water pumps, sprayed onto the glass surface through the nozzle of the spray water pipe, cleaned by the brush, and then returned to the water tank for recycling. The rinse tank is equipped with a water heating device, which can heat the water for reuse at low temperatures. If the water quality is poor, the user needs to be equipped with a water treatment device. After water treatment, the water enters the rinsing water tank and is recycled according to the above steps.
Services
Pre-Sales Service
1. Free inquiry and consulting support.
2. Free sample-making support.
3. Manufacturing process inspection.
4. Free quotation.
5. Troubleshooting.
After-Sales Service
1. Offering the specifications for the entry-level glass deep-processing machine with 1 years warranty.
2. English software, user manual, and engineer guide.
3. 7/24 technical support by email or call, if you have any problems, we will help you to solve them within 12 hours.
4. During the warranty period, if any part is broken, we will provide it for free.
5. Free remote service and support, if it is necessary, our engineer will come to your country for training.
6. 7 working days to produce the machine, in the meanwhile, we will report the production process in time.
FAQs
1. Is it easy to operate for a beginner?
We provide an English manual or live video guide that will show how to set up and use the machine. Whether you are a beginner or an expert, you can quickly learn to operate. If you still have any problems, please contact us directly via calling or mailing.
2. How to choose the right entry-level glass deep-processing machine?
Yes, to give you a suitable entry-level insulating glass producing machine, please tell me the max working area, materials for processing, and the thickness for the materials to be cut. Then an affordable glass deep-processing machine will be recommended to fit your requirements.
3. If the glass deep-processing machine have any problem after I ordered it, what could I do?
3.1. Free parts will be sent to you in the warranty period if the machine has any problem.
3.2. Free after-sales service life for the machine, please feel free to contact us if you have any problems.
3.3. We will offer 7/24 free service and support by phone, WhatsApp, skype, and mail.
4. What about quality control?
The whole production procedure will be under regular inspection and strict quality control. The complete machine will be tested to make sure it can work very well before being out of the factory. The testing video and pictures will be available before delivery.
5. What about the MOQ?
Our MOQ is 1 set glass deep-processing machine. We could send the glass deep-processing machine to your country port directly, please tell us your port name. There will be the best shipping freight and machine price for you.
6. What about the payment terms?
6.1. 30% by T/T in advance, 70% by T/T before shipping.
6.2. L/C is acceptable, if the amount is big, please issue the draft for our confirmation at first.
7. What about the delivery terms?
We will arrange the delivery on the terms we both agreed upon after the confirmation by the buyer. For standard machines, it would be 7-10 days. For special ordered machines, it would be 15 to 30 days depending on the factory arrangement.
8. What about the packing?
Waterproof plastic film package with foam protection in each corner. Plywood case package with steel belt. It saves space as much as possible for container loading.
9. What about the documents after shipment?
After shipment, we will send original documents to you by DHL which include the packing list, commercial invoice, bill of landing, and other certificates as required by clients.
International Shipping Around the World
All the glass deep-processing machines can be shipped worldwide by sea, by air, or by international express logistics via DHL, FEDEX, UPS. You are welcome to get a free quotation by filling up the form with your name, email, detailed address, product, and requirements, we will shortly contact you with the full information including the most suitable delivery method (fast, secure, discreet) and freight.
How to Maintenance the Automatic Glass Washing and Drying Machine?
- Lubrication of Glass Washing and Drying Machine
To prevent gear necrosis caused by excessive wear of the wear machine, the cleaning machine must be properly lubricated. In particular, the glass coating process has very high requirements for the cleanliness of the glass, and a small amount of lubricating oil is not allowed to enter the cleaning area, so grease with good mechanical stability and adhesion should be selected. Focus on lubrication of drive chains, helical gears, and drive shafts.
- Use a plastic cloth to isolate the parts that need lubrication from the cleaning area to avoid grease contamination.
- Lubricate the joint surfaces of chains, gears, transmission shaft chain rollers, and chain plates.
- Make sure the transmission chain and rollers are lubricated evenly.
- Wipe off excess grease with a clean cotton cloth.
- Calibration of conveyor rollers
The glass washing and drying machine adopts the pinch-feeding method of glass. The lower roller is fixed and the height of the upper roller can be adjusted to ensure uniform force on the glass and smooth transmission. The lower roller table is driven by a transmission shaft and gear system, and the bearings and horizontal and vertical levels need to be checked regularly. The upper roller is fixed by two water-lubricated plastic bearings at both ends and can rotate freely. Since the plastic bearings are prone to wear and increase the gap after being used for some time, resulting in an imbalance at both ends of the upper roller, the original glass sheet is prone to deflection in the cleaning machine. For the upper roller table, we add fixed-end block clamps regularly measure the height changes, and calibrate or replace the bearings accordingly to adjust the pressing force of the rollers.
- Adjustment of disc brush height
The entrance glass washing and drying machine mainly uses a disk brush to clean the surface of the original glass, and at the same time adds a liquid polishing agent to ensure that the glass surface can be effectively polished and remove stubborn stains. To make the disk brush effectively roll the glass surface, the height of the tip of the disk brush is generally set to 1.5 mm below the surface of the glass sheet. As the disc bristles wear out, the height of the disc brush needs to be lowered regularly to ensure the quality of glass washing and drying .
- Cleaning of water storage tanks and water trays
The entrance glass washing and drying machine adopts a three-level water quality step-by-step washing and water-recycling method. There are 5 water tanks and corresponding water trays under the transfer platform to store cleaning water. Since the water itself is polluted while cleaning the glass, some polishing agents and other contaminants are usually gradually deposited in the water storage tank, which requires regular flushing and cleaning to ensure the cleanliness of the water.
- Smooth polishing agent and water spray pipe
The entrance glass washing and drying machine uses an aqueous solution of aluminum or cerium oxide as a polishing agent, which is added to the disc brush during the rolling rubbing process through the water spray pipe between the upper rollers. Since a solid aqueous solution polishing agent is used, when the concentration is too high, it can easily cause the nozzle to become clogged. When it is observed that the polishing agent nozzle is clogged during use, it should be cleared in time and the concentration of the diluted polishing agent should be adjusted. Follow these steps to clean polish and water spray hoses.
- Remove the glass washing and drying machine baffle, raise the upper roller of the cleaning machine, and turn off the power supply and water supply valve.
- Loosen the fixing bolts at both ends of the nozzle and remove the nozzle.
- Use a high-pressure water gun to drive pure water from the inlet of the nozzle into the nozzle to form water pressure. Observe the water output from each nozzle and use a paper clip to clear it.
- Clean the nozzle, install it back to its original position, tighten the bolts, and pay attention to the direction of the nozzle remaining unchanged before disassembly and cleaning.
- Cleaning and adjusting the air knife drying area
The last water tank of the cleaning machine is filled with heated (temperature around 45°C) high-purity water. Therefore, the water stains attached to the surface of the original glass can be blown away and evaporated by the high-strength wind of the air knife after entering the drying area. The blade of the air knife forms a certain acute angle with the plane of the original glass piece. Every time you disassemble or install the air knife or change its position, be sure to measure the angle and keep it unchanged.
- Clean the glass debris, labels, paper jams, and other dirt in the drying area, and wipe the air knife, roller table, and other parts with a clean cotton cloth to ensure cleanliness.
- Remove the primary filter plate and secondary filter bag for the fan, use compressed air to blow out the dust inside, check for damage or blockage, and replace them regularly.
- Use a saw blade to probe into the air knife edge to check whether filter bag fibers and other debris are blocking the knife edge.
As long as the entrance glass washing and drying machine is maintained and maintained regularly and conscientiously according to the above procedures, when the process is normal, the cleaning effect of the original glass can be ensured to a great extent and the quality of the coated glass products can be guaranteed to be stable.
