Automatic Insulated Glass Equipment

• Germany Siemens PLC control system, touch screen interface for finger touch operate
• Automatic identification of coated glass and Low-E glass; 
• 3 pair of soft brushes could wash online Low-E glass and offline Low-E glass; 
• The washing parts adopt SS material and waterproof device; 
• Water tank with automatic temperature control and water washing system.
• Air heating system;
• Air Fan automatic start and stop setting;
• Noise reduction system;
• Online display of washing speed;
• Intelligent intermittent work, saving energy;
• Adjustable pressing board to keep the plate pressing surface straight;
• Connection mode of aviation plug;
• Applicable to produce triple IGUs and Shaped IGUs.

• Pre-washing Function;
• Automatically accurate positioning for 3 or 4 side step DGUs;
• Automatic Argon-gas filling could set gas value and display the process of filling online with high gas concentration.

• Air-floating back plate, to avoid the wheel scraching the glass and leaving wheel marks; 
• Two pieces of IGUs or DGUs could be pressed and filled gas in once time, high work efficiency; 
• Argon-gas filling in pressing, automatic filling the glass in different areas according to the size of glass; 
• Germany Siemens PLC control system, touch screen interface for finger touch operating; 
• Automatic identification of coated glass and Low-E glass;
• 3 pairs of soft brushes could wash online Low-E glass and offline Low-E glass;
• The washing parts adopt SS material and waterproof device;
• Water tank with automatic temperature control and water washing system;
• Air heating system;
• Air Fan automatic start and stop setting;
• Noise reduction system;
• Online display of washing speed;
• Intelligent intermittent work, saving-energy;
• Adjustable external rotary positioning system of DGUs or IGUs;
• Connection mode of aviation plug;
• ERP system is optional.

In addition to the technical features of the ordinary production line and the inflatable production line, the LJBZ2030GF/LJBZ2535GF series fully automatic insulating glass production line adds an air flotation function in the transmission section between the washing section and the plate press section, making the glass surface seamless during the inspection process. No human contact and no equipment parts obscuring. The standard specifications are 2000mm*2800mm and 1500mm*2200mm.

Regular Function

• Germany SIemens PLC control system, touch screen interface to finger touch operating;
• Automatic identification of coated glass and Low-E glass;
• 3 pairs of soft brushes could wash online Low-E glass and offline Low-E glass;
• Water tank with automatic temperature control and water washing system;
• Air heating system;
• Air Fan automatic start and stop setting;
• Noise reduction system;
• Online display of washing speed;
• Intelligent intermittent work, saving-energy;
• Adjustable pressing board to keep the plate pressing surface straight;
• Connection mode of aviation plug
• Applicable to produce triple IGUs and shaped IGUs.

Optional Function

• Pre-washing Function;
• Automatically accurate positioning for 3 side step DGUs or 4 side step IGUs;
• Automatic argon-gas filling could set gas value and display the process of filing online with high gas concentration.

The comparison of two design structures of  large-panel insulated glass production lines

For example, the maximum size of insulating glass required for a construction project is 3m*6m.

① The equipment structure: 

Extended size equipment + Inside combination technology + Two plate-pressing sections + Online argon-gas filling function

Each section of the production line needs to be designed and extended to the maximum size of the large-panel insulating glass, and the equipment size of all processing sections except the vertical glass washing and drying machine is upgraded to more than 6m. At the same time, the plate pressing section is made into two sections, and the processing method of combining the plates inside the plate is adapted to meet the requirement that the maximum length reaches 6m.

Advantage:
1. It can realize the one-time plate press molding of large plate insulating glass, and complete the argon filling function at one time, without the need for multiple processing operations;
2. It can realize simultaneous pressing and inflating of two pieces of insulating glass to improve production efficiency.

Disadvantages:
1. The production line occupies a large workshop area;
2. The price is relatively high.

Know More

②The equipment structure: 

Normal size equipment + Outside combination technology + Only one plate-pressing sections + Offline argon-gas filling function

It using the method of outside combination sheet + single plate press, it is necessary to combine two pieces of 3m*6m glass together outside the plate press, and the glass enters the plate press two or more times Pressing for the second time, and then manually inflating to complete the processing of insulating glass.

Advantage:
1. The equipment of the second structure is about 4 meters shorter than the double-plate press of the first structure, and the floor space is smaller.
2. The price is relatively lower than LIJIANG Glass LJBZ3370 Automatic Jumbo Size Insulating Glass Production Line.

Disadvantages:
1. The length of the plate press is not enough, it needs to be pressed twice or more times, which will cause uneven pressing of the first sealant butyl rubber coating and affect the sealing effect of the glass.
2. There is no way to fill the glass with argon gas online. The only way is to move the glass offline to punch holes and then manually inflate the gas. Manual inflation takes a long time, and it is difficult to meet the standard requirements of a gas content.
3. During the processing of large glass plates, multiple pressings are required, and the production efficiency will also be reduced.

• Six sets of servo motors, British TRIO system；
• Inlet-outlet with two-diection, 4 directions are available;
• Automatically measure glass size;
• Automatically distinguish Low-E glass coating;
• The width of Low-E glass edge deletion is adjustable;
• Adopts PLC control system, touch screen interface for finger touch operating;
• Intelligent control system, could recognize batch processing.

• Deleting shaped Low-E glass;
• Automatically recognize of Low-E glass film.

• Adopts Japan Yaskawa servo control system, full automatic and high-efficiency;
• Automatic memory function, no need to input parameters repeatedly;
• Automatically repair glass corners with scraper and roller;
• The conveying section of equipment could be divided into four sections, and glass can be pre-stored;
• Automatically measure glass size and glass depth, adjust sealing speed;
• Adopt timing belt, smooth transfer and accurate position;
• Every automatic-function is with manual operation;
• Could coat the double glazing, shaped glass, step glass, triple glass.
• One set of booster pump control two groups of sealants;
• Automatic timing sealant discharging function;
• The sealant mixing system adopts anti-blocked structure and is easy to clean.

Equipment preparation: a. Make sure the power connection of the sealing line is normal, and confirm that the required air source and glue supply system are working properly. b. Check whether all components and sensors of the sealing line are intact, and perform necessary maintenance and cleaning.

Set parameters: a. On the control interface of the sealing line, set relevant parameters, such as glass plate size, sealing speed, sealing width, sealing thickness, etc. Set parameters according to product requirements and process specifications. b. If using two-component glue, you need to set the glue ratio and mixing time.

Start the sealing robot equipment: a. Press the start button to start the sealing robot equipment. Ensure the safety of the insulating glass production line and wait for the sealing robot equipment to enter normal working conditions.

Automatic conveying of glass plates: a. Place the glass plate to be sealed on the conveyor belt or transmission mechanism to ensure that the position and positioning of the glass plate are accurate.

Automatic sealant sealing application: a. The sealing line will automatically apply sealant evenly to the edge of the glass plate or the parts that need to be sealed according to the set parameters. Ensure that the sealing robot equipment works stably and the glue is sprayed evenly.

Glass plate fixing: a. After the sealant is sprayed, the sealing line will fix another glass plate to be sealed on the glass plate that has been coated with sealant. Make sure the glass panels are aligned accurately and sealed tightly.

Sealant sealing and compression: a. The insulating glass sealing robot machine will perform a certain pressure treatment on the two glass plates to ensure a tight combination of the sealant and the glass plates. Set appropriate pressure and duration based on product requirements and equipment capabilities.

LJTJ2030/LJTJ2540 Automatic Insulated Glass Sealing Robot Equipment 2

General Performance

• Adopts the servo control feeding system, the size of aluminum spacers could be adjusted with an accuracy of 0.1 mm/m;
• CNC Bending angle control system with adjustable accuracy of 0.1°;
• Sets up four groups of aluminum spacers and stainless steel spacers storage units;
• Aluminum spacer bars with multiple sizes could be selected at will;
• Automatically adjust the bending speed according to the size of the aluminum spacer or stainless steel spacer to avoid the deformation of the large spacer and ensure the high speed and continuity of the small frame;
• Automatic continuous connection of spacer, cutting spacer, avoidance of spacer joint;
• No material prompt, sleep prompt, fault prompt, work prompt, unreasonable data refuse processing and prompt support arc-shaped aluminum spacer and special shaped aluminum spacer bending;
• USB function, which could read EXCEL directly;

Optional Performance

• Could connect with ERP system;
• Could optional the function of automatic printing code, automatic printing label, bending the stainless steel spacer, bending the warm edge spacer, bending the stainless steel composite warm edge strips, bending the glass fiber warm edge strips, and bending the pure opaque steel strips.

Operating Steps

1. Turn on the power, turn on the operating switch on the control console, and press the oil pump to start.
2. Adjust the stroke. Pay attention to adjusting the stroke before use; and a gap must be set when the bending machine travels up and down to the bottom. Setting without gap will cause certain wear and tear on the bending machine equipment.
3. Selection of the notch of the bending machine. The selection basis is: the thickness of the glass plate is about 8 times the width. For example, if the thickness of the glass plate is 5cm, then the notch needs to be 40cm.
4. Manually or electrically fine-tune the stopper behind the bending machine.
5. Press the foot pedal switch to perform bending.
6. During the processing, the status and processing effect of the glass must be observed at all times to prevent equipment failure or defective products.
7. When the bending machine stops working, turn off the operating switch on the operating table, then turn off the power, and clean the work surface of the bending machine to make the surface clean and tidy for next use.
   

LJZW2020 Insulating Glass Aluminum Spacer Bending Machine
LJZW2020A Insulating Glass Aluminum Spacer Bending Machine

• The butyl extrusion speed could reach 47 m/min;
• Saving butyl by compared with ordinary machine, the glue could reach 7 g/m;
• Manual exhaust, simple operation;
• Adopt non adhesive synchronous belt, talc powder is not required to clean it;
• Main accessories are made of German brand, PLC Program control, stable performance;
• Using movable vertical butyl release and horizontal extrusion, convenient and practical;
• Adjust the width of glue head automatically, ensure the double side gluing is consistent with the quick opening value integrated control;
• The height adjustment of beam is convenient, effective to solve the problem of write line;
• Use touch screen operation, simple trial;
• Adjust the butyl output automatically according to the speed change;
• Adopt brand hydraulic system to ensure uniform and full rubber output;
• The buytl cylinder adopts the pull-up structure, which is convenient for changing the butyl extruder coating.

Operation Steps

The following steps should be followed before and after each operation:

1. Start the conveyor belt

Adjust the conveyor belt to the appropriate speed, with an adjustable range of 8-30m/min.

2. Adjust the position of the rubber extrusion head

According to the width requirements of the spacer, adjust the distance between the two extrusion heads, the range is 6-16mm. When adjusting, the spacer (frame) should be centered with the small pressure wheel and the butyl extrusion nozzle, and the positions of the conveyor belt frame, butyl extrusion seat, and butyl extrusion head should be adjusted according to the height of the adhesive tape.

3. Butyl extruder temperature adjustment before work

Generally, the heating control switch is turned on about 1-2 hours before work, and the glue head temperature is set to 120-140℃ and the glue tank temperature is 110-120℃. Since the heating temperatures and process parameters specified for butyl rubber produced by various manufacturers are different, the above heating temperatures and times are for reference only.

4. Adjustment of opening and closing of the butyl extruder valve

After the heating system reaches the set temperature, do not open the hydraulic station first, but proceed as follows:

Process time setting:

According to the screen prompts, switch to the screen that needs to be adjusted, press the SET key, and the adjustable value will flash. The "←, →" keys change the position of the value; press the "↑" key to increase the value; press the "↓" key to decrease the value. After setting, press the ENT key and the data will be automatically stored, otherwise, the data will remain at the original value.

A. Adjust the time of the right pressing wheel: Make the front end of the spacer frame (strip) on the conveyor belt and the center of the extrusion head, so that the right pressing wheel presses on the aluminum spacer frame (strip). Before the end of the spacer frame (strip) passes through the right pressure wheel, the right pressure wheel can be lifted smoothly, which is very important for the bent spacer frame.

B. Adjust the time of the left pressing wheel: make the front end of the spacer frame (strip) on the conveyor belt, and make the left pressing wheel press on the aluminum spacer frame (strip). Before the end of the spacer frame (strip) passes through the left pressure wheel, the left pressure wheel can be lifted smoothly, which is very important for the bent spacer frame.

C. Adjust the butyl extruder spraying time: When the front end of the spacer frame (strip) is on the conveyor belt and is in the center of the butyl extrusion head, the butyl valve cylinder moves and the buytl valve opens; when the end of the spacer frame (frame) passes the butyl nozzle, close the butyl valve, no excess butyl leaks out.

5. Turn on the hydraulic station:

Before opening the hydraulic station, check the relative positional alignment of the butyl extrusion piston and the center of the butyl cylinder to ensure that the butyl extrusion piston can be correctly pressed into the butyl cylinder. Otherwise, damage to the butyl cylinder and the oil cylinder will occur. When the pumping station starts, the cylinder lift switch should be adjusted to the middle position (zero position). At this time, the pressure regulating valve should be in the open state. After the pumping station starts, gradually adjust the pressure regulating valve to increase the system pressure to the working pressure, but The working pressure shall not exceed 18MPa. When the room temperature is too high in summer and the hydraulic station works for a long time, the temperature will rise too high and the hydraulic oil will become thinner and lose working pressure. At this time, the hydraulic station should be suspended and restarted after the oil temperature drops.

6. Butyl extruder injection

A. Adjust the cylinder lift switch to the middle position and start the hydraulic station. When the hydraulic station starts and stabilizes, turn the cylinder lift switch to the "up" position to lift the cylinder piston away from the rubber tank and reach the highest position.

Note: If there is still butyl left in the glue tank and the piston of the butyl tank is not lifted after operation, the piston of the butyl tank should be heated to the specified temperature before lifting, otherwise the equipment will be damaged.

B. Start operating the swing mechanism

First, lift the piston of the butyl tank to leave the butyl tank, push the cylinder by hand to leave the cylinder mouth, and then insert the butyl ingot. After completion, reset the cylinder piston.

7. Air pressure adjustment:

The pressure of the doublet shall not be less than 0.6MPa. The air pressure of the swing motor that drives the small pressure wheel is individually adjusted to 0.15-0.4MPa by the pressure regulating valve.

LJTB01 Insulating Glass Butyl Extruder Coating Machine

• Adopts the Germany Siemens PLC control system, stable performance;
• Automatically drilling, filling and sealing;
• The machine height could be adjusted according to the size of aluminum spacer or stainless steel spacer;
• Automatically loading and replenish molecular sieve;
• Advanced feeding device designed according to the principle of gas flow;
• Adopts industrial plastic spraying treatment of all aluminum frames;
• Core parts adopts famous imported brand. 

LJGZ2020D Insulated Glass Desiccant Filling Machine

• Using big plastic barrel, save feeding time and improve efficiency;
• Protection device for machine head
• Filling shaped aluminum spacer or stainless steel spacer
• could filling the large particle molecular sieve which the sizes are 1.0~1.5 mm

LJGZ2020X Insulated Glass Desiccant Filling Machine

• With the guide rail lifting device
• The head is stable when working
• With large spacer auxiliary function

LJGZ2020S Insulated Glass Desiccant Filling Machine

• Two filling stations could work at the same time of improve work efficiency;
• Two station could realize different combinations of ordinary filling, special-shaped filling and large particle filling. （optional）

LJGZ2020A Insulating Glass Desiccant Filling MachineLJGZ2020X Insulating Glass Desiccant Filling Machine