LJTJ2030 Automatic Vertical Insulating Glass Sealing Robot Machine

LJTJ2030 Automatic Vertical Insulating Glass Sealing Robot Machine

LJTJ2030 Automatic Vertical Insulating Glass Sealing Robot Machine

Product Description

The automatic insulating glass sealing robot equipment adopts a large-screen touchscreen human-machine interface control system to realize automatic positioning of aluminum spacer frames for insulating glass, automatic pressing, conveying, automatic lifting and lowering of sealing, and automatic timing heating.

The use of advanced gas-liquid boosting technology makes the system pressure more stable and energy-saving. The system is equipped with an alarm system for running out of sealant, and a dual-group and dual-sealing supply configuration. Production will not be delayed during sealant replacement. The sealing head is adjustable within the range of 6-20mm and can be fine-tuned up and down.

The insulating glass sealing robot line is equipped with a thickness detection device and a depth detection device. The thickness and depth of the glass can be automatically detected through high-resolution precision sensors, thereby better saving raw materials. Coupled with the automatic sealaant replenishing function and automatic adjustment of glue output, the production efficiency can be greatly improved.

Main Technical Parameter

The System Structure and Hardware Selection

The system is mainly composed of mechanical and electrical parts. The newly-added tray and Y-axis guide rail in the mechanical part are newly added structures. As shown in Table 1.　　 

1. Support table 

2. Guide support beam 

3. Tray 

4. Sealant gun fixing column 

5. X-axis guide rail 

6. Y-axis guide rail　　

The electrical system includes the upper computer control part and the lower computer. The upper computer completes the real-time display and control of the glue application process information. The lower computer PLC accepts the signal from the field sensor, executes the program to process the data, and drives the execution unit. The selection of the main components is shown in Table 1.

                                                  Table 1 The selection of the main components 

The Servo Unit Parameter Setting

The normal operation of the servo unit requires the relevant parameters to be set as follows:　

(1) Setting of speed control mode　　

When the glue output of the glue dispenser is constant, the glue can be applied even when the servo motor speed is stable, so set the servo unit to speed control mode, Pn000.1=0. Use the proportional relationship between input voltage and speed to set the speed input command. When the set speed command input is +9V, the forward speed of the motor is 1500r/min, and when the input is +3V, the forward speed of the motor is 500r/min. Pn300=900, the "rEF_0" attribute of Fn009 is set to "done".　　 

(2) Setting of start and stop time　　 

To get smoother constant acceleration and deceleration, it is necessary to set its soft-start function. as shown in Picture 2. In the figure, Pn305 is the time required for the motor to reach the maximum speed from the stopped state, Pn306 is the time for the motor to reach the maximum speed from the maximum speed, ta is the actual acceleration, TB is the actual deceleration, nN is the maximum speed or rated speed, and n is the actual Operating speed.　　

The voltage U and speed n of the PLC analog output signal meet:　　

According to experience, adjust the acceleration and deceleration time setting ta=tb=100ms, nN=1500r/min, and use the above formula to set Pn305 and Pn306.　　 

(3) Setting of basic operating functions　　

Combined with the control requirements, the servo unit's control needs to always meet the servo ON effective, the forward and reverse control of the guiding support beam and the tray; over-travel protection; motor free-running stop and emergency stop. The parameters are set as:　　 

Pn50A.1=0, Pn000.0=0, Pn50A.3=2, Pn50B.0=3, Pn001.1=2, Pn001.0=2.

The Software Development

(1) PLC software design　　

The PLC program adopts a modular design method and is completed with function blocks. FC1 is initialized, and the tray is reset through the magnetic sensor; FC2 collects information from the host computer and selects the operating speed of the servo motor according to the glass specifications determined by the host computer; the initial position of the FC3 glass is confirmed, and the optical fiber sensor detects whether to enter the automatic four sides Gluing process; FC4 four-side gluing function, the gluing process has 4 sequential states, state 1 is the X-axis, state 2 is Y axis, state 3 is X-axis and state 4 is Y-axis; FC5 Detect the arrival of the next glass. If it is detected within the set time, the specifications of the glass will be confirmed. If the next glass is not detected, the control process will be completed.　　

(2) MCGS configuration software design　　

The main screen of the host computer monitoring system includes four sub-screens: user login, manual/automatic control, communication test, history query, and printing. Before performing control or parameter setting, the communication connection between the PLC and the host computer needs to be tested. The start, manual, and automatic detection of all motors, as well as the detection of sensors, use the Light control to display the detection status, and the connection status is distinguished by color. After entering the manual/automatic control mode, select the glass specifications, determine the amount of glue and the motor running speed, and then enter the control mode. Each servo motor can realize forward and reverse manual/automatic, and there is an interlock between the two. In addition, the specifications, processing time, and servo alarm conditions of the coated glass are displayed, and historical data conditions can be inquired and printed.

Services 

Pre-Sales Service

1. Free inquiry and consulting support.

2. Free sample-making support.

3. Manufacturing process inspection.

4. Free quotation.

5. Troubleshooting. 

After-Sales Service

1. Offering the specifications for the entry-level glass deep-processing machine with 1 years warranty.

2. English software, user manual, and engineer guide.

3. 7/24 technical support by email or call, if you have any problems, we will help you to solve them within 12 hours.

4. During the warranty period, if any part is broken, we will provide it for free.

5. Free remote service and support, if it is necessary, our engineer will come to your country for training.

6. 7 working days to produce the machine, in the meanwhile, we will report the production process in time. 

FAQs 

1. Is it easy to operate for a beginner?

We provide an English manual or live video guide that will show how to set up and use the machine. Whether you are a beginner or an expert, you can quickly learn to operate. If you still have any problems, please contact us directly via calling or mailing. 

2. How to choose the right entry-level glass deep-processing machine?

Yes, to give you a suitable entry-level insulating glass producing machine, please tell me the max working area, materials for processing, and the thickness for the materials to be cut. Then an affordable glass deep-processing machine will be recommended to fit your requirements. 

3. If the glass deep-processing machine have any problem after I ordered it, what could I do?

3.1. Free parts will be sent to you in the warranty period if the machine has any problem.

3.2. Free after-sales service life for the machine, please feel free to contact us if you have any problems.

3.3. We will offer 7/24 free service and support by phone, WhatsApp, skype, and mail. 

4. What about quality control? 

The whole production procedure will be under regular inspection and strict quality control. The complete machine will be tested to make sure it can work very well before being out of the factory. The testing video and pictures will be available before delivery. 

5. What about the MOQ?

Our MOQ is 1 set glass deep-processing machine. We could send the glass deep-processing machine to your country port directly, please tell us your port name. There will be the best shipping freight and machine price for you. 

6. What about the payment terms?

6.1. 30% by T/T in advance, 70% by T/T before shipping.

6.2. L/C is acceptable, if the amount is big, please issue the draft for our confirmation at first. 

7. What about the delivery terms?

We will arrange the delivery on the terms we both agreed upon after the confirmation by the buyer. For standard machines, it would be 7-10 days. For special ordered machines, it would be 15 to 30 days depending on the factory arrangement. 

8. What about the packing?

Waterproof plastic film package with foam protection in each corner. Plywood case package with steel belt. It saves space as much as possible for container loading. 

9. What about the documents after shipment?

After shipment, we will send original documents to you by DHL which include the packing list, commercial invoice, bill of landing, and other certificates as required by clients. 

International Shipping Around the World 

All the glass deep-processing machines can be shipped worldwide by sea, by air, or by international express logistics via DHL, FEDEX, UPS. You are welcome to get a free quotation by filling up the form with your name, email, detailed address, product, and requirements, we will shortly contact you with the full information including the most suitable delivery method (fast, secure, discreet) and freight.