Automatische Glasschneideausrüstung

Es wird hauptsächlich für die automatische Glasbeschickung verwendet. Nachdem das Glas in die vorgesehene Position gebracht und das Ladesignal gegeben wurde, dreht sich der große Arm durch den Kippmechanismus um etwa 95 Grad nach oben und die gesamte Maschine beginnt, sich vorwärts zu bewegen. Wenn das Induktionsgerät am kleinen Arm das Glas berührt, hört die gesamte Maschine auf zu laufen und das Glas wird vom Saugnapf durch das Vakuumsystem auf das Glas gesaugt, der kleine Armhebemotor hebt das Glas um etwa 80 mm nach oben und hinten. Der Laufmotor zieht sich zurück und der große Arm fällt herunter. Wenn der Bringarm an Ort und Stelle ist, beginnt der Saugnapf unter dem Glas zu blasen. Wenn der kleine Arm herunterfällt, fällt das Glas auf das Förderrad. Abschließend wird das Glas durch das Förderrad zum Schneidtisch befördert.

Vollautomatische Glaszuführung, Schneide- und Brechverbindungslinie

The whole working process can be accomplished by PLC automatic control or manual control. The manual mode is mainly suitable for equipment adjustment and maintenance.

Each action can be completed independently or can be used for normal work.After giving the loading signal (manual and automatic), the arm turns upward about 95 degrees through the overturning mechanism, and the whole machine starts to move forward.

When the induction device on the arm touches the glass, the whole machine stops walking.The vacuum system works, the glass is sucked by the sucker through vacuum systems. When the vacuum pressure reaches the set pressure, the vacuum pump stops. The sucker's telescopic connecting rod mechanism lifts the glass back and up 80 mm through the arm-lifting motor.

Stopping for about 1.5 seconds to make sure the glass is sucked up, the big arm driven by a motor to reverse the glass to the transmission roller. The suction cup under the glass begins to blow, and the telescopic connecting rod mechanism makes the suction cup and the glass fall at the same time.

When the glass falls on the conveyor roller, the small arm continues to fall, the glass is separated from the suction cup, and the conveyor starts to send the glass sheet to the front end of the loading machine and stop at the signal point.Then the whole frame moves automatically to find the zero position and stops.

Waiting for the signal from the cutting table, the glass can be sent to the cutting table at the same speed as the conveyor belt on the cutting machine. After the glass is sent out,automatically repeat the work cycle. The machine can select any position according to the required glass thickness.

1. Blattgröße: Mindestgröße: 2400 * 1500 mm (einseitiges Laden)
2. Maximale Ladegröße: 6100* 3300 mm
3. Dicke der Glasscheibe: 3 ~ 19 mm
4. Arbeitsaufnahmetiefe: 700 mm
5. Gehgeschwindigkeit X-Achse: 5-25 m/min (einstellbar)
6. Gehgeschwindigkeit Y-Achse: 8-12 m/min (einstellbar)
7. Fördergeschwindigkeit: 5-25 m/min (einstellbar)
8. Anzahl der Flip-Arme: 12 Arme (beidseitiges Laden)
9. Anzahl der einarmigen Saugnäpfe: Drei
10. Ladeart: Doppelseitiges Laden
11. Arbeitszyklus: 60 S (30 S für jede weitere Position)
12. Stromversorgung der Installation: AC 380V/50Hz (besondere Umstände können nach Kundenwunsch angepasst werden)
13. Gesamtleistung der Anlage: 8-17 kw
14. Druckluft: 0,6–0,8 MPa;
15. Vakuum: -50-99 Kpa (einstellbar je nach Glasdicke)
16. Arbeitstischhöhe: 900 + 20 mm
17. Maschinengröße: 4650*2980*900 mm

• The alarm system: with reliable vacuum detection device, to appear abnormal situation can be automatic alarm and display, can be used to control when abnormal and confirmed The vacuum alarm when abnormal and guarantee under the glass in the vacuum state; When the emergency stop to ensure the vacuum suction cups in a glass in the vacuum state, avoid Avoid glass damage due to abnormal downtime;
• The operation pattern: the device has automatic mode and manual mode two functions for selection, operation convenient and intuitive;
• The operating interface: LCD touch-screen display, Chinese display, convenient operation;
• The main frame, and steel structure all use international quality rectangular pipe compound links and bolt assembly; Rectangular steel tube thickness: over 3-8 mm;
• The material of the machine has been aged, the surface has been rust-removing technology to remove rust spots and surface oxide layer, the bottom layer has been sprayed with high-grade epoxy primer, and the surface has been sprayed with high-gre automobile paint.

Fully automatic glass feeding, cutting and breaking connection line 

Das Arbeitsprinzip besteht darin, das geschnittene Glas mit einem Förderband zum Arbeitstisch zu befördern, die Position des Glases automatisch über ein photoelektrisches Abtastsystem einzugeben, und dann bewegt sich der Schneidkopf mit der Diamantscheibe auf dem Schneidhalter entlang der X- bzw. Y-Richtung durch die Programmsteuerung, cuc Das Blatt. Im Steuerungsteil der Maschine wird eine CNC-Bewegungssteuerung verwendet, und im Antriebsteil wird ein fortschrittlicher AC-Servomotor verwendet.

1. The chassis material is welded and formed by the national standard manganese-containing section bridge steel (Q345A) after aging treatment. The comprehensive mechanical properties, plasticity and welding properties of this kind of steel are good. The frame is processed as a whole, and the stability and accuracy of the equipment are greatly improved by tempering aging treatment to ensure the stability of the product. After special rust removal process, the surface rust spots and oxide layer are removed. The top coat is sprayed with high-grade epoxy primer and the top coat is sprayed with high-grade automobile paint.
2. Through the analysis of professional structure software, the equipment ensures the stability, dynamic balance, mechanical strength to achieve the most perfect match, and ensures that the structure of the table is not deformed.
3. The device has one key reset function. It can complete all the preparations before starting automatically by clicking on the touch screen, which greatly improves the work efficiency.
4. Reasonable arrangement of integral cables and gas pipes and complete sealing
5. High-speed silent linear guide is adopted for guide rail, which has high cutting accuracy and low noise.
6. Advanced Japanese Ankawa servo motor is used in the driving part, which makes the equipment reliable, error small and efficient.
7. Japanese SMC proportional solenoid valve is used for cutting rice. The pressure is automatically adjusted according to the glass thickness. The cutter head rotates 360 degrees, and the upper and lower buffering cutter cuts (any straight line and all kinds of special shaped glass can be cut accurately).
8. The knife head is equipped with knife protection function. If the knife head falls outside the glass or the glass gap, the program stops automatically, effectively preventing damage to parts and glass.
9. Double motor high speed drive (large inertia Yaskawa servo) ensures cutting speed and fluency;
10. Conveyor device, synchronous automatic transmission device, convenient for glass upper and lower transmission, frequency conversion speed regulation, stable and easy to optimize the transmission speed;
11. Positioning device, photoelectric scanning positioning system;
12. Compensation function, tool eccentricity compensation, clearance compensation, pitch compensation.

1. Maximale Größe: 6100 × 3300 mm
2. Dicke: 3 ~ 19 mm
3. Schnittgenauigkeit: ±0,30
4. Schnittgenauigkeit von speziell geformtem Glas: ±0,35
5. Schnittgeschwindigkeit: 0-200 m/min
6. Fördergeschwindigkeit: 0-25 m/min
7. Maschinengröße: 6800 × 4100 × 1500 mm
8. Arbeitstischhöhe: 900 mm±20 mm
9. Gewicht: 2600 kg
10. Gesamtleistung der Ausrüstung: 9-15 kW

Software part：

Motion Controller:

1. Fast running speed, smooth running, high control accuracy, modular controller structure;
2. The man-machine interface is simple and generous, the parameter adjustment is simple, the parameters that need to be modified by operators are less, simple and intuitive, and the requirements for operators are low.
3. Pipeline cutting mode, photoelectric positioning cutting mode and direct cutting mode are set freely through options. The automatic cutting mode and air operation mode can be switched at any time during the processing.
4. Graphic library nesting programming, select special-shaped from the library, set relevant parameters, processing quantity, automatic nesting, generating processing trajectory;
5. Complete storage of glass pressure stock, once the cutting pressure of each specification thickness is input and saved, it can be directly invoked;
6. Real-time tracking and displaying of processing path, timely recording of motion coordinates, axis state, I/0 state, automatic recording of fault diagnosis and alarm;
7. Receive a variety of processing documents, accept the standard G code of Optima, Super Package Software, AUTOCAD DXF file, the system has its own graphics editing software (exactly the same as Paul's editing method);
8. Graphic library nesting programming, selecting abnormal shape from the library, setting relevant parameters, processing quantity, automatic nesting, generating processing trajectory;
9. The sorting function of DXF class files, including the nearest point, entry point, or by graphics color clockwise, counterclockwise sorting and other options. Free the switch between single-phase cutting and bidirectional cutting is realized.
10. Photoelectric positioning function, according to the actual position and deflection angle, automatically adjust cutting;
11. Compensation function: tool eccentricity compensation, clearance compensation, pitch compensation;
12. All kinds of protection: including soft and hard limit, cutter pressure limit, external emergency stop control and so on.

Optimization software：

1. Importable optimization results done in the Office
2. Cutting scheme can be manually created and edited
3. With copy and mobile functions
4. Manual editing of cutting sequence
5. The cutting scheme can be quickly created by X, Y and Z modes.
6. Simultaneous optimization of multiple original and small patches
7. Optimized typesetting without size limitation
8. Optimized Result Rotation, Mirror Management, etc.
9. Priority management for small size cutting optimization
10. Priority management of original glass sheet optimization
11. Template Scanning Function and Scanning Graphics Processing
12. Original glass sheet storage Management
13. 20 efficient optimization algorithms
14. Cutting graphics can be edited
15. Label Design and Label Printing（Label-WAY）
16. Clear Printing of Optimized Result Report
17. Excel Data File Import
18. Low-E Glass and Adhesive Glass Cutting Management
19. A graphics library containing 350 parametric graphics, including all the commonly used graphics types (Geo-Way)
20. Two-Dimensional CAD System with Abnormal Scanning Processing Function (Cad-Way)
21. Automatically converting digital signals from CNC systems into graphical forming points
22. There are many language choices for the software operation interface, including the Chinese interface.
23. Follow up the latest international software development, provide upgraded versions in real time, and achieve the latest functional requirements for customers

Elektrischer Teil:

、Kontaktgeber: Renmin/Zhengtai
、Leistungsschalter: Renmin/Zhengtai
、Schaltfläche: Renmin/Zhengtai
、Hauptmagnetventil: Airtac
、Andere pneumatische Komponenten: Deke/Shengguan
、Fan: Liyuan

Mechanisches Teil;

、Arbeitstisch: Wasserdichte Platte mit hoher Dichte
、Tabelle: Importierter Industriefilz (schwarz)
、Bruchstange: Massivholz (naturfarben)

Hinweis: Je nach Liefertermin und technischer Verbesserung behält sich die Produktionsfirma vor, die zugekauften Teile der gleichen Marke auszutauschen.

• Vorwaschfunktion;
• Automatisch genaue Positionierung für 3-Seitenstufen-DGUs oder 4-Seitenstufen-IGUs;
• Die automatische Argongasfüllung könnte den Gaswert einstellen und den Füllprozess mit hoher Gaskonzentration online anzeigen.

1. Brechstange: Typ 3+1
2. Tischgröße: 6300*3500 mm
3. Glasstärke: 3-19 mm
4. Leistung: 8kw
5. Tischhöhe: 900 + 20 mm

Design-Skizzen

Automatische Verbindungslinie für luftgeladene Glasbrechtische